From files to finished electronics

PCB & PCBA Manufacturing Process

Eight controlled stages connect engineering inputs to a manufactured, inspected and reviewable output.

Eight-stage system

Every stage has an input, control and output

  1. 01

    Gerber review

    Verify revision, board construction, DFM inputs and missing information.

  2. 02

    Material preparation

    Confirm PCB materials, exact BOM, approved alternates and handling rules.

  3. 03

    PCB fabrication

    Manufacture the approved stack-up and monitor the selected process route.

  4. 04

    Surface treatment

    Apply and verify the specified finish for storage and assembly compatibility.

  5. 05

    Electrical testing

    Screen bare boards for opens and shorts against the agreed plan.

  6. 06

    PCB assembly

    Run SMT, THT, programming and mechanical work defined by the package.

  7. 07

    Final inspection

    Complete the agreed visual, AOI, X-ray and functional checks.

  8. 08

    Shipment

    Release the correct configuration, records, labels and protective packaging.

Process-control matrix

What is managed at each manufacturing step

StepInputPrimary controlOutput
01 · Gerber reviewGerber/ODB++, drill, drawing, stack-upRevision, DFM, dimensions and requirement consistencyReviewed fabrication package
02 · Material preparationApproved PCB data and BOMMaterial identity, exact MPN, alternates and availabilityReleased material plan
03 · PCB fabricationReleased stack-up and fabrication notesProcess route, artwork, drilling, plating and etching controlsFabricated bare boards
04 · Surface treatmentBoard and finish specificationFinish selection, handling and acceptance criteriaAssembly-ready board surface
05 · Electrical testingBare board and electrical test planContinuity, isolation and agreed sampling/coverageScreened bare boards
06 · PCB assemblyBOM, centroid, drawings and work instructionsStencil, placement, profile, THT and configuration controlAssembled PCBAs
07 · Final inspectionAssembly and acceptance planVisual, AOI, X-ray and functional checks by scopeReleased conforming product
08 · ShipmentReleased product and packaging instructionQuantity, records, labels, moisture/ESD protection and destinationDocumented shipment

Next step

Start the process with complete inputs

Send Gerber or ODB++, BOM, centroid, assembly drawings, quantity, target date and test requirements for engineering review.